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Will Ice Packs Explode on a Plane?

If you're packing frozen food or medicine for air travel, you're probably wondering if the ice packs will explode because of the pressure change. No, most ice packs won’t. But there are a few things you should know before packing them in your carry-on or checked luggage. 


Credit: Envato Elements/ microgen

 

Are Ice Packs Allowed on a Plane?

Yes, ice packs are allowed on a plane, but there are rules.

If you're carrying them in your carry-on, they must be completely frozen when going through security. If they’re partially melted or slushy, they count as a liquid and must be under 3.4 ounces and fit in your quart-sized liquids bag.

If you’re packing them in your checked luggage, there are no size limits or restrictions as long as the ice packs are properly sealed and not leaking.


Can Ice Packs Explode Mid-Flight?

No, most ice packs are made to handle changes in air pressure during flights. As long as they’re not damaged or overfilled, they’re safe to pack. 


What Types of Ice Packs Are Safe for Flights?

Most commercial gel and liquid ice packs are safe for flights as long as they’re well-sealed and not overfilled:


Type of Ice Pack

Safe for Air Travel?

Gel Ice Packs

Yes. Best if completely frozen; low risk of leaks.

Reusable Liquid Packs

Yes. Should be frozen before security.

Dry Ice

Yes (with limits). Airline approval needed

Instant Ice Packs

No


If you're using dry ice, you’ll need to follow airline and FAA rules. Typically, you’re limited to 5.5 pounds (2.5 kg) and must declare it at check-in.

Instant ice packs are not allowed since they contain ammonium nitrate or other dangerous chemicals.


Tips for Traveling with Ice Packs


  1. Freeze Solid: If you’re using a carry-on, make sure your ice packs are frozen completely before going through airport security. TSA won’t allow slushy or partially melted ice packs unless they’re under 3.4 oz and fit in your liquids bag.

  2. Double Bag: Use leak-proof zip bags or plastic containers in case the ice packs leak or break during the flight.

  3. Use High-Quality Packs: Cheaper ones may leak or burst. Stick with well-reviewed brands designed for travel.

  4. Pack Close to Items: If you’re keeping food or medicine cold, pack the ice packs as close as possible to what you're trying to keep cool.

  5. Check Airline Rules: Some international airlines have slightly different rules for ice packs, especially when it comes to medications and dry ice.


FAQs

Can I use a cooler bag with ice packs on a plane?

Yes, you can use a soft cooler bag. Make sure the ice packs inside are fully frozen if you're taking it in your carry-on.


Can I bring ice packs for baby food or breast milk?

Yes. TSA allows ice packs in any state (frozen or not) if you're using them to keep baby food, formula, or breast milk cold. You’ll need to declare it though.


How long do ice packs stay cold during travel?

It depends on the type and insulation, but most stay cold for 4 to 12 hours. Use a well-insulated bag to make them last longer.


Final Thoughts


Ice packs won’t explode on a plane, as long as you pack them correctly. The most important thing is to make sure they’re completely solid if going in your carry-on. 

Need reliable ice packs for travel? Nice Packs are leak-proof, long-lasting, and perfect for keeping your food or medicine cold during flights. Shop with us today.





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